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Table of Contents
1 -
AS 2149-2003 STARTER BATTERIES-LEAD ACID
4 -
PREFACE
5 -
CONTENTS
6 -
SECTION 1 GENERAL
6 -
1.1 SCOPE
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1.2 REFERENCED DOCUMENTS
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1.3 DEFINITIONS
7 -
1.3.1 Capacity
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1.3.2 Charge acceptance
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1.3.3 Charge retention
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1.3.4 Conserved-charged battery
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1.3.5 Dry-charged battery
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1.3.6 Electrolyte retention
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1.3.7 Endurance in cycles
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1.3.8 Rated cold cranking amps (CCA)
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1.3.9 Valve-regulated cell
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1.3.10 Vented (flooded) cell
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1.3.11 Vibration resistance
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1.4 CONDITION ON DELIVERY
9 -
SECTION 2 GENERAL REQUIREMENTS
9 -
2.1 IDENTIFICATION AND LABELLING
9 -
2.2 WARNING LABEL
10 -
2.3 MARKING OF POLARITY
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2.3.1 Positive terminal
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2.3.2 Negative terminal
10 -
2.3.3 Colours
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2.4 WATER LOSS
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2.5 RECYCLING SYMBOL
10 -
2.6 TERMINAL POSTS
13 -
SECTION 3 GENERAL TEST CONDITIONS
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3.1 SAMPLING OF BATTERIES
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3.2 PREPARATION OF BATTERIES BEFORE TEST-DEFINITION OF A FULLY-CHARGED BATTERY
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3.3 ACTIVATION OF DRY-CHARGED BATTERIES
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3.4 MEASURING INSTRUMENTS
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3.4.1 Electrical measuring instruments
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3.4.2 Temperature measurement
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3.4.3 Density measurement
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3.4.4 Time measurement
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3.5 ELECTROLYTE DENSITY
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SECTION 4 ASSESSMENT OF COMPLIANCE WITH THIS STANDARD
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4.1 GENERAL
15 -
4.2 NUMBER OF SPECIMENS FOR TESTS
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4.3 ACCEPTANCE TESTING
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4.3.1 Testing
16 -
4.3.2 Criteria of acceptance
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4.4 OPTIONAL TESTS
18 -
APPENDIX A - VIBRATION TEST
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A1 SCOPE
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A2 PRINCIPLE
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A3 APPARATUS
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A4 PROCEDURE
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A5 REPORTING OF RESULTS
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A6 ACCEPTANCE CRITERIA
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APPENDIX B - LEAK TEST
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B1 SCOPE
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B2 PRINCIPLE
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B3 APPARATUS
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B4 PROCEDURE
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B5 REPORTING OF RESULTS
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B6 ACCEPTANCE CRITERIA
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APPENDIX C - TERMINAL POST TORQUE TEST
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C1 SCOPE
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C2 PRINCIPLE
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C3 APPARATUS
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C4 PROCEDURE
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C5 REPORTING OF RESULTS
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C6 ACCEPTANCE CRITERIA
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APPENDIX D - RECHARGEABILITY AND CHARGE RATE ACCEPTANCE
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D1 SCOPE
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D2 PRINCIPLE
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D3 APPARATUS
21 -
D4 PROCEDURE
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D5 REPORTING OF RESULTS
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D6 ACCEPTANCE CRITERIA
22 -
APPENDIX E - RATED COLD CRANKING AMPS TEST
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E1 SCOPE
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E2 PRINCIPLE
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E3 APPARATUS
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E4 PROCEDURE
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E5 REPORTING OF RESULTS
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E6 ACCEPTANCE CRITERIA
23 -
APPENDIX F - RATED COLD CRANKING AMPS TEST OF A DRY OR CONSERVED-CHARGED BATTERY
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F1 SCOPE
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F2 PRINCIPLE
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F3 APPARATUS
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F4 CONDITIONING
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F5 PROCEDURE
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F6 REPORTING OF RESULTS
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F7 ACCEPTANCE CRITERIA
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APPENDIX G - RATED RESERVE CAPACITY TEST
25 -
G1 SCOPE
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G2 PRINCIPLE
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G3 APPARATUS
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G4 PROCEDURE
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G5 REPORTING OF RESULTS
26 -
G6 ACCEPTANCE CRITERIA
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APPENDIX H - 20-HOUR DISCHARGE CAPACITY TEST
27 -
H1 SCOPE
27 -
H2 PRINCIPLE
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H3 APPARATUS
27 -
H4 PROCEDURE
28 -
H5 REPORTING OF RESULTS
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H6 ACCEPTANCE CRITERIA
29 -
APPENDIX I - WATER CONSUMPTION TEST-LOW WATER LOSS BATTERIES
29 -
I1 SCOPE
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I2 PRINCIPLE
29 -
I3 APPARATUS
29 -
I4 PROCEDURE
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I5 REPORTING OF RESULTS
29 -
I6 ACCEPTANCE CRITERIA
30 -
APPENDIX J - CHARGE-DISCHARGE CYCLING TEST
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J1 SCOPE
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J2 PRINCIPLE
30 -
J3 APPARATUS
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J4 PROCEDURE
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J5 REPORTING OF RESULTS
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J6 ACCEPTANCE CRITERIA
32 -
APPENDIX K - ENDURANCE TEST
32 -
K1 SCOPE
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K2 PRINCIPLE
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K3 APPARATUS
32 -
K4 PROCEDURE 1
33 -
K5 PROCEDURE 2
34 -
K6 REPORTING OF RESULTS
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K7 ACCEPTANCE CRITERIA
35 -
APPENDIX L - ELECTROLYTE RETENTION TEST-TILT
35 -
L1 SCOPE
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L2 PRINCIPLE
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L3 APPARATUS
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L4 PROCEDURE
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L5 REPORTING OF RESULTS
35 -
L6 ACCEPTANCE CRITERIA
36 -
APPENDIX M - ELECTROLYTE RETENTION TEST-TILT AND VIBRATION
36 -
M1 SCOPE
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M2 PRINCIPLE
36 -
M3 APPARATUS
36 -
M4 PROCEDURE
36 -
M5 REPORTING OF RESULTS
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M6 ACCEPTANCE CRITERIA
37 -
APPENDIX N - SELF-DISCHARGE CHARACTERISTICS TEST
37 -
N1 SCOPE
37 -
N2 PRINCIPLE
37 -
N3 APPARATUS
37 -
N4 PROCEDURE
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N5 REPORTING OF RESULTS
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N6 ACCEPTANCE CRITERIA
38 -
APPENDIX O - ENVIRONMENT TEMPERATURE TEST
38 -
O1 SCOPE
38 -
O2 PRINCIPLE
38 -
O3 APPARATUS
38 -
O4 PROCEDURE
38 -
O5 REPORTING OF RESULTS
38 -
O6 ACCEPTANCE CRITERIA
39 -
APPENDIX P - BATTERY FLAME RETARDANT VENTING SYSTEM TEST
39 -
P1 SCOPE
39 -
P2 PRINCIPLE
39 -
P3 APPARATUS
39 -
P3.1 If the test is to be conducted on a battery
39 -
P3.2 If the test is to be conducted on a test fixture
42 -
P4 SAFETY PRECAUTIONS
43 -
P5 PROCEDURE
43 -
P5.1 Arrangement of equipment
43 -
P5.2 Preconditioning
44 -
P5.3 Test procedure
44 -
P6 REPORTING OF RESULTS
44 -
P7 ACCEPTANCE CRITERIA
Abstract
Provides requirements for the materials, design and construction of leads acid, automotive batteries having either a 6 V or a 12 V output. It covers both safety and performance criteria.
Scope
This Standard is applicable to lead-acid batteries with a nominal voltage of 12 V, used primarily as a power source for the starting of internal combustion engines, lighting and for auxiliary equipment of internal combustion engine vehicles. These batteries are commonly called starter batteries. Batteries with a nominal voltage of 6 V are also included within the scope of this Standard. All referenced voltages have to be divided by two for 6 V batteries.
This Standard is applicable to batteries for the following purposes:
(a) Batteries for passenger cars.
(b) Batteries for commercial and industrial vehicles for normal use.
(c) Batteries for commercial and industrial vehicles for severe use.
(d) Batteries for use in deep-cycling applications (e.g. marine use, taxis and coaches). This Standard is not applicable to
(i) batteries for starting railcar internal combustion engines;
(ii) motorcycle batteries; or
(iii) aircraft batteries.
NOTE: Further requirements for valve-regulated batteries including; requirements for control valves, integrity of seal (leak test), gas recombination efficiency and endurance towards high temperatures and vibration in the areas of sealing integrity will considered in the next revision.
General Product Information
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Published
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Document Type
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Standard |
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Status
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Current |
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Publisher
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Standards Australia
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Pages
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ISBN
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Committee
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EL-005 |
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Supersedes
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